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The robotic convenience food preparation system for

Lower throughput applications

Marley

Marley is the lower cost, lower throughput solution to providing fast turnaround, 100% individualized and portion-controlled meals within smaller scale catering applications.

Marley lower throughput food preparation robot from Karakuri set up for pick'n'mix candy

Compact and capable

• Marley provides the flexibility and customizations options of a DK-One, in a smaller, lower-cost, footprint

• Up to 12 ingredients can be dispensed per installation, with the ability to integrate with external dispensers, such as ice-cream or frozen yoghurt

• Each ingredient is dispatched with measured mass, providing 100% control of portion size and nutritional content

• Designed to dispense into a biodegradable single-use cup, or a reusable cup

Marley lower throughput food preparation robot from Karakuri set up for pick'n'mix candy

Small but powerful

• Optimised throughput – up to 120 meals per hour assuming an average of 4 ingredients per serving

• Maximum meal servicing time < 90seconds from order to collection – Typical meal output one serving every 30s

• Compact dimensions (1.5m x 1.5m), designed to be transported through standard doorways

Watch Marley in action

Technical Specifications

Supply

Specification

Power
  • Voltage 220-240v AC Single Phase
  • AC Frequency 50Hz
  • Max Current 5A
  • Max Power Consumption 1250W
  • Average Power Consumption 400W
Utilities
  • Data 1Mbps (actual) internet connection

Dimensions

Specification

  • Height 1700mm
  • Diameter 1750mm
  • Minimum access space around machine 600mm
  • Weight (Unloaded - assuming typical dispenser mix) 250Kg

Item

Specification

  • Meal Container Format Flexible, please refer to sales
  • Maximum meal weight 500g
  • Maximum Meal Throughput 120 Meals per hour assuming an average of 4 ingredients per meal

Main Manipulator Arm

Specification

  • Max Number of arms 1
  • Manipulator Arm Specification Automata Eva, or optional UR-5e
  • Cobotic Safety Spec ISO 13849-1, Cat.3, PL d, ISO 10218-1
  • IP Rating IP44 - wipe down cleaning only

Dispenser Capacity

Specification

Maximum Number of standard dispensers
  • Maximum 12

Standard Dispenser

Specification

  • Rotating Dispenser

Other dispenser types available by discussion

Specification

  • Ice-cream / FroYo dispenser
  • Conveyor Dispenser
  • Peristaltic Sauce dispenser

Point of expedition to the customer.

Item

Specification

  • Maximum Pass Capacity 3 in + 3 out
  • Human Machine Interfaces: Indicator by each drawer
    Pass Screen

Dispenser Specifications

Used to dispense foods which are small and regularly shaped, such as pick'n'mix sweets. Rotating ball or paddles are customized to the shape being dispensed to ensure accurate dispense.

Per Segment

Specification

  • Maximum Ingredients 2
  • Typical Hopper Capacity (can be varied to suit ingredient type) 2Kg
  • Mass (per Segment) 16Kg
  • Power Consumption 40W

Per Machine

Specification

  • Maximum Number of Segments 6
  • Typical Number of Segments 4
  • Maximum number of Ingredients 12

Used to dispense foods which are granular or pre-chopped, but not too wet. Examples include rice, broccoli, cauliflower, pulses, seeds, nuts. Provides an alternative to linear weighers.

Per Segment

Specification

  • Maximum Ingredients 2
  • Typical Hopper Capacity (can be varied to suit ingredient type) 2Kg
  • Mass (per Segment) 16
  • Power Consumption 40W

Per Machine

Specification

  • Maximum number of segments 6
  • Maximum number of ingredients 12

Designed to interface with a soft-serve or FroYo machine, replacing the dispensers in one segment. The bulk of the machine will not be contained within the Marley machine.

Per Segment

Specification

  • Maximum ingredients (* Depending on machine configuration) 2*
  • Typical capacity Machine Dependant
  • Mass (Per segment) Machine Dependant
  • Power Consumption (exc Hot/Cold Hold) Machine Dependant

Per Machine

Specification

  • Maximum number of segments 1
  • Typical number of segments 1
  • Maximum number of ingredients 2

Used to dispense liquids. Typically used to dispense sauces as a final stage of meal completion.

Per Segment

Specification

  • Maximum ingredients (depending on piston sizes) 6
  • Typical reservoir capacity 2L
  • Mass (Per segment) 18Kg
  • Power Consumption (exc Hot/Cold Hold) 60W

Per Machine

Specification

  • Maximum number of segments 1
  • Typical number of segments 1
  • Maximum number of ingredients 1

Supports your staff

• Real-time food quality and health and safety data logging

• Predictive staff workflow and scheduling improves site efficiency

• Reduced labour costs

• Enables staff to concentrate on customer service and value-add tasks

• Improved profitability

Benefits your customer

• 100% accurate portion control improves operator margins and reduces food wastage

• Improves food quality through accurate placement and constant ingredient monitoring

• Predictive ingredient reordering, minimising waste and maximising supplier efficiency

See how Marley can improve your efficiencies and profitability.

Contact us today.

Enquire now

Have you met?

DK-One lower throughput food preparation robot from Karakuri-

DK-One

DK-One is the world’s first robotic solution for high throughput, fast turnaround, 100% individualized and portion-controlled mass production.

Designed for high volume applications such as restaurants, cafeterias, and central kitchens, every meal produced by DK-One is individually prepared to each customer’s specific requirements.

Learn more

Get in touch today

Find out how our automation technologies can revolutionize your business. Enquire now.

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